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Effective mitigation of alkali-silica reaction (ASR) is critical for producing durable concrete. The use of alumina-rich supplementary cementitious materials (SCMs) and chemical admixtures such as lithium salts to prevent expansion caused by ASR was first reported 70 years ago, shortly after the discovery of ASR in 1940s. Despite numerous investigations, the understanding of the mechanisms of Al and Li for mitigating ASR remain partially inexplicit in the case of Al, and hardly understood in the case of Li. This paper reviews the available information on the effect of Al and Li on ASR expansion, the influencing factors, possible mechanisms and limitations. The role of Al in mitigating ASR is likely related to the reduction of dissolution rate of reactive silica. Moreover, the presence of Al may alter the structure of crystalline ASR products to zeolite or its precursor, but such effect seems to be not that significant at ambient conditions due to the slow kinetics of zeolite formation. Several mechanisms for the lithium salts in mitigating ASR have been proposed, but most of them are not conclusive primarily due to the lack of knowledge about the formed reaction products. Combination of Al-rich SCMs and lithium salts may be used as an economic solution for ASR mitigation, although systematic studies are necessary prior to the applications.
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Alkali-silica reaction (ASR) is an important durability issue world-wide, which causes significant expansion and deterioration of various concrete infrastructures including dams, pavements, bridges, walls, barriers, and nuclear/power plant structures (
To stop ASR in existing structures is challenging and costly and can involve water proofing by coatings and/or slot cutting to release stresses due to concrete expansion of the affected structure. However, in both cases ASR can continue as there can be sufficient water for the ASR even in coated concrete structures and the concrete will continue expanding after slot cutting. In new structures, the use of non-reactive aggregates is a relatively cheap and efficient solution to avoid ASR. However, local aggregates are often used due to environmental and economic reasons, and in remote locations such as for dams may be the only choice.
Effective mitigation of ASR is critical for safe use of reactive aggregates for producing durable concrete. The use of supplementary cementitious materials (SCMs) and chemical admixtures such as lithium salts to prevent expansion caused by ASR was first reported 70 years ago shortly after the discovery of ASR in 1940s. For freshly produced concrete, use of appropriate cement blends such as Portland cement blended with SCMs to lower the pH and alkali concentration in the concrete pore solution is an efficient solution to minimize damage risk of ASR. Lower pH values decreases the dissolution kinetics of silica-containing minerals within the aggregate (
The role of Al in mitigating ASR has been at least partially related to a slowing down of the dissolution of reactive silica (
In contrast to SCMs, which can only be introduced during concrete production, lithium salt solutions can be applied to an expanding concrete structure in addition to being used as an admixture during production. So far, eleven different types of lithium salts have been studied to mitigate ASR including LiCl, Li2CO3, LiF, Li2SiO3, LiNO3, Li2SO4, LiOH, LiNO2, LiBr, LiOH·H2O, LiH2PO4 (
Understanding the precise mechanisms of both Al and Li for mitigating ASR is important for optimizing the use of these materials and for ensuring their long-term efficiency in mitigating ASR. This has been a challenge for many decades, primarily due to the difficulties to characterize the ASR products formed in small amounts and volume with conventional laboratory techniques. Moreover, Li-containing reaction products are difficult to be characterized in particular for their chemical compositions. Recent successful synthesis of ASR products at different temperatures resembling to those formed in concrete aggregates under accelerated and field conditions, provide a new opportunity to re-investigate the mechanisms of Al and Li in mitigating ASR (
Both Al2O3 and SiO2 from Al-rich SCMs can contribute to the reduction of ASR expansion as addressed in the introduction. In order to differentiate between the influence of SiO2 and Al2O3 in SCMs on ASR expansion, few studies (
ASR expansion of concrete prisms containing highly reactive Spratt coarse aggregates and binder materials of control cement (OPC) partially replaced with Al(OH)3. Data from (
Several mechanisms of Al in mitigating ASR were proposed in the literature, which include increased alkali fixation, alteration of the ASR products, and reduction of the silica dissolution rates, as discussed in the following.
It was conjectured that the presence of Al in the SCMs possibly enhance the removal of alkalis from the concrete pore solution resulting a reduction of its pH, which would be beneficial for ASR mitigation. Hong and Glasser (
On contrary, an earlier study from Diamond (
Most of the aforementioned studies focused on cement mixtures containing Al-rich SCMs, where the joint effects of alumina and silica in SCMs could not be directly separated. To isolate the role of Al in mitigating ASR,
The above seeming contradictions has been clarified based on synthetic C-S-H (
Alkali uptake in C-S-H and C-A-S-H (Al/Si = 0.05, Ca/Si = 0.8) in equilibrium with a solution containing 0.5 mol/L [KOH] equilibrated for 182 days. Reproduced from (
For a long period of time, it was debated whether dissolved aluminum ions affect the formation and structure of ASR products or not. Many studies reported the incorporation of Al in ASR products based on scanning electron microscope with energy-dispersive X-ray spectroscopy (SEM/EDS) analysis (
At high temperature (80°C) and high alkali concentration (0.5–1 mol/L NaOH or KOH), however, the formation of zeolites or zeolitic precursors (alkali alumino-silicate phase) was observed in concrete (
A possibility to prevent ASR is to suppress or strongly slow down the dissolution of SiO2 within the aggregate. Aluminum can drastically reduce silica dissolution rates as aluminum sorbs on the silica surface, which passivates the active silica sites and slows down dissolution (
Effect Al concentration on the Si release rate [mol/(m2·s)] of amorphous silica in 100 and 400 mM KOH at 40°C, adapted from (
As Al slows down, but does not prevent silica dissolution, one could expect a slower buildup of ASR with time. However, as demonstrated in
Lithium salts to inhibit ASR were first used 70 years ago by McCoy and Caldwell (
Among all types of lithium salts, LiNO3 emerged as the preferred lithium compound for inhibiting ASR (
Although lithium salts are used to inhibit ASR expansion, Stark et al. ( a) Type of lithium salts: b) Equivalent dosage relates to alkali content: Several studies reported that the minimum Li/(K + Na) ratio required to substantially suppress ASR expansion depends also on the amount of alkali present in the cement. c) Types of reactive aggregates: Several early studies showed that the dosage of lithium depends also on the aggregates (
Relationship between the effective dosage of lithium nitrate (deff), the alkali content of concrete (Lac), and the threshold alkali level (TAL) of the aggregates. Data reproduced from (
Regardless of the above-mentioned factors, it is generally accepted that a dosage of Li/(Na + K) of >0.6 is required to inhibit ASR (
Expansion measured over an extended time frame as it relates to the Li/Na ratio of the product for various lithium treatments (
Summary of selected research findings related to the lithium dosage ([Li]/[Na + K] molar ratio) needed to suppress ASR expansion and their test conditions. The table is adapted based on the version published in (
References | Test methods | Reactive aggregates | Lithium salts | Parameter studies, i.e., [Li]/[Na + K] |
---|---|---|---|---|
|
ASTM C 227 | Pyrex glass | LiCl | 0.74 |
Li2CO3 | ||||
LiF | ||||
Li2SiO3 | ||||
LiNO3 | ||||
Li2SO4 | ||||
|
Mortar prism at 43°C | LiOH | Data not provided to calculate the ratio | |
|
Mortar bar at 40°C (standard not specified) | Pyrex glass pyroxene andesite | LiOH·H2O | • 0.9 for LiOH·H2O at 1.2 wt.% Na2O |
LiNO2 | • 0.69 for LiNO2 at 0.8 wt.% Na2O (expansion not completely suppressed) | |||
Li2CO3 | • 0.56 for LiNO2 at 1.0 wt.% Na2O (expansion not completely suppressed) | |||
• 0.77 for Li2CO3 at 0.8 wt.% Na2O | ||||
• 0.63 for Li2CO3 at 1.0 wt.% Na2O | ||||
|
ASTM C 227 | Aggregates of andesitic to rhyolitic composition; Granite gneiss | LiOH·H2O | • 0.755–1.00 for LiOH |
ASTM P 214 | LiF | • 0.6 for LiF | ||
Li2CO3 | • 0.92 for Li2CO3 | |||
|
ASTM C 227 | Cristobalite | LiOH | 1.2 (for cristobalite, more for opal) |
Beltane opal | ||||
|
Autoclave | Andesite | LiNO2 | • 0.8 at higher Na2O level |
• 0.1 at 0.5 wt.% Na2O | ||||
• 0.3 at 1.0 wt.% Na2O | ||||
• 0.5 at 1.5 wt.% Na2O | ||||
|
ASTM C 1293 | Calcined flint cristobalite | LiOH·H2O | 0.62 |
LiF | ||||
Li2CO3 | ||||
|
ASTM C 1293 | Canadian aggregates (Sudbury—sandstone quartzwacke; Potsdam—siliceous sandstone, and Sherbrooke—chloritic schist) | LiOH·H2O | • 0.72 (for LiNO3 with Sudbury) |
LiF | • 0.82 (for LiOH·H2O, LiF, and LiCO3 with Sudbury) | |||
Li2CO3 | ||||
LiNO3 | ||||
|
ASTM C 227 | Crushed, graded borosilicate glass | LiOH | • 0.60 (LiOH) |
LiNO3 | • 0.83 (LiNO3) | |||
LiCl | • 0.93 (LiCl) | |||
Data taken at threshold expansion: 0.05% | ||||
|
ASTM C 1293 | Canadian aggregates (greywacke-argillite, dolostone, polygenic gravels, rhyolite, siliceous limestones, granite-gneiss) | LiNO3 | Agg. type (1-year CPT exp. %): Molar ratio |
• Granite/gneiss (0.029%): 0.56 | ||||
• Chloritic schist (0.082%): >0.94 | ||||
• Greywacke/arg. (0.087%): 0.71 | ||||
• Dolostone (0.100%): 0.61 | ||||
• Gravel (0.101%): 0.58 | ||||
• Gravel (0.103%): 0.91 | ||||
• Gravel (0.113%): 0.97 | ||||
• Gravel (0.122%): 0.66 | ||||
• Greywacke (0.142%): >1.11 | ||||
• Gravel (rhyolite) (0.151%): 0.63 | ||||
• Siliceous limestone (0.162%): 1.04 | ||||
• Siliceous limestone (0.199%): >1.11 | ||||
|
80°C at 95% relative humidity | Zeolitic perlite aggregate, Liuhe aggregate (minerology not mentioned) | LiOH | Zeolitic perlite aggregate |
• 0.3 at 2.5 wt.% Na2Oeq | ||||
• 0.3 at 3.0 wt.% Na2Oeq | ||||
Liuhe aggregate | ||||
• 0.6 (expansion 0.05%) at 2.5 wt.% Na2Oeq | ||||
• 0.3 (expansion 0.04%) at 3.0 wt.% Na2Oeq | ||||
|
35–40°C | Andesite | LiNO2 | • 0.4 (Andesite from Hokkaido) |
• 0.6 (Andesite from Oita) |
The proposed Li/(K + Na) molar ratios from most of the studies discussed above are based on freshly prepared mortars and concretes where lithium salts have been used as admixtures. In practice, lithium salts are often used afterwards to slow down expansion in ASR affected concrete. The determination of the optimum amount of lithium for concrete is thus not straightforward. The even distribution of lithium ions within the entire concrete plays a key role in effectively suppressing ASR expansion. Several methods have been suggested to apply lithium salts to ASR-affected concrete, e.g., sprinkling lithium solution on concrete surface (
ASR is a very slow process at ambient temperature, thus many studies applying lithium salts to mitigating ASR expansion are based on accelerated or ultra accelerated (autoclave) testing methods (
Comparison between the effective dosages of lithium nitrate for mitigating ASR obtained from the ultra-accelerated concrete prism test (150°C) and the concrete prism test at 38°C and 100% RH. Data from (
Most published studies on ASR with respect to the effect of lithium on silica dissolution is based on the findings of Lawrence and Vivian (
The above contradictory observations reported in literature are found to be related to the influence of pH and Ca2+ on the effect of Li+ the dissolution rates (
The detailed study of the literature has indicated that Li might somewhat accelerate SiO2 dissolution, but only in the absence of calcium, while in the presence of Ca and Li a clear decrease of the silica dissolution has been observed (
Along with the studies on dissolution of silica in presence of lithium, also changes in the ASR product has been reported in many of the studies mentioned above. Several studies reported that presence of lithium lowers the CaO/SiO2 as well as the (Na + K)/Si ratio in the ASR products (
In addition to lower the Ca content of ASR products, the precipitation of amorphous Li-Si products has been observed (
Most studies reported that those Li-containing products are not expansive (
Several researchers (
The understanding of ASR mitigation mechanisms by Li is simply based on the assumption that conventional ASR products, which have a layered silicate structure, will swell upon uptake of water while Li-containing ASR products with mainly Q1 and Q2 sites will not swell. However, as recent work based on synthetic ASR products (
Another mechanism of ASR mitigation suggested for lithium is that these products serve as physical barrier preventing the further dissolution and reaction of reactive silica. This mechanism was first suggested by
Several additional mechanisms for the ASR mitigation of lithium have been proposed.
Based on the literature reviewed above it becomes clear, that the presence of some Ca as well as of sufficient Li are prerequisites for an effective mitigation by Li. Different mechanism such as blocking of dissolution, formation of a non-expansive solid, prevention of swelling due to other reasons have been suggested, however the findings reported in literature are contradictory and the experimental evidence pointing in any direction is circumstantial and inconclusive. This may not be surprising as also the mechanism of ASR expansion itself is under debate since recent investigations have suggested that the swelling theory does not agree with the observed changes in the ASR product (
Analysis of the pore solution of the samples containing lithium can also provide valuable information about the reaction of Li with Si. The addition of some lithium salts (LiF and Li2CO3) can increase the pore solution pH through reaction with Ca(OH)2 forming insoluble CaCO3 or CaF2, while Li+ and OH− remain in solution. However, the pore solution pH is not affected by LiNO3 (
Only few studies have investigated the long-term effectiveness of lithium salts to inhibit ASR.
Mortar bar expansion determined according to ASTM C227. Data from (
In some cases, the use of Al-rich SCMs alone may not be able to fully control the ASR. Therefore, combination of Al-rich SCMs with small dosage of lithium salts to mitigate ASR has also gained some interests.
Correlation of chemical contents of fly ash and lithium dosage required to achieve ASR mitigation at 25% fly ash replacement level. Data reproduced from (
The efficiency of Al in mitigating ASR expansion has been directly confirmed by replacing Portland cement with 20% Al(OH)3 following ASTM C1293 or 10% γ-Al2O3 following ASTM C 1260 or ASTM C227. The presence of Al leads to a slower SiO2 dissolution and thus a slower formation of reaction products. Sorption of Al(OH)4 - on the surface of silica and the slowing down of silica dissolution silica is more distinct at intermediate pH values (<12), while at pH 13 and above the sorption of Al(OH)4 - on silica becomes weak resulting in only feeble suppression of the dissolution rate. As the sorption of Al(OH)4 - on SiO2 only slows down, but does not prevent silica dissolution, although the presence of Al(OH)3 or Al-rich SCMs seems to prevent ASR completely up to 700 days, additional not yet well-understood effects could play an important role.
Uptake of alkalis by C-S-H is not significantly increased in the presence of Al, such that the mechanism of significantly increased alkali fixation by C-A-S-H with subsequent pH reduction can be excluded.
The structure and composition of ASR products are not affected by the presence of Al at ambient conditions, while at higher temperature such as 80°C, formation of alkali alumino-silicates or zeolites could lower the potential to form ASR products. However, the formation of alkali alumino-silicate and zeolite is under most conditions expected to be too slow to be relevant in suppressing ASR formation in field concretes.
Different lithium salts, such as LiNO3, LiNO2, Li2CO3, LiF, LiOH, LiOH·H2O, Li2SiO3, Li2SO4, LiCl, LiBr, and LiH2PO4, have been found to be effective in mitigating ASR at a certain dosage. The use of some lithium salt such as Li2CO3 and LiF as well as LiOH results an increase of pore solution pH. Preferably, LiNO3 and LiNO2 are used due to their high solubility and good compatibility with other admixtures. LiNO2 can have in addition a positive effect on preventing rebar corrosion.
The effective dosage of lithium depends on the type of lithium salts, alkali content of the cements and reactivity of the aggregates. Lithium salts are more effective in mitigating ASR for the highly reactive aggregates than for the less reactive aggregates. Generally, high alkali content in the cement result in high effective Li dosages needed. A linear correlation between the effective lithium dosage and the difference between total alkali content and threshold alkali level of the aggregates has been established by some authors, while others did not find a correlation between alkali reactivity of the aggregates and effective lithium dosage. More investigations will be needed to clarify those effects.
LiNO3 was found to be effective at both low (38°C) and high (150°C) temperatures, while Li2CO3 was only effective at 38°C, due to unknown reasons. In laboratory studies, lithium salts are often used as an admixture, while in practice they are rather applied to already ASR-affected structures. The transferability from pre-treatment laboratory results to post-exposure treatment on concrete structure will also need further research.
Various mechanisms have been proposed to explain why lithium salts mitigate ASR. Lithium might somewhat accelerate SiO2 dissolution, but only in the absence of calcium, while in the presence of Ca and Li a clear decrease of the silica dissolution has been observed which might contribute together with other factors to the lower the expansion observed for Li containing concretes. Li can replace Ca, K and Na in ASR products, thus alter their composition and structure although it remains unclear how that affects expansion. In addition, Li can also react with Si to form amorphous and/or crystalline lithium silicates. Different mechanism such as blocking of dissolution, formation of a non-expansive solid, prevention of swelling due to other reasons have been suggested, however the findings reported in literature are contradictory and the experimental evidences are not conclusive, indicating more systematic research will be needed.
The combination of Al-rich SCMs such as fly ash and lithium could be very efficient in preventing ASR. A correlation of the CaO content of fly ash and the required lithium dosage could be established. Such relationships could be used to optimize the lithium dosage as a function of fly ash composition to provide an economic solution for ASR mitigation.
ZS and BL contributed to the conception and design of the review. ZS wrote the first draft of the manuscript. BL contributed with writing, reviewing and editing of the manuscript.
The partial financial contribution of SNF Sinergia project: alkali-silica reaction in concrete (ASR), grant number CRSII5_17108; is gratefully acknowledged.
ZS was employed by Global R&D, HeidelbergCement AG.
The remaining author declares that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.
All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article, or claim that may be made by its manufacturer, is not guaranteed or endorsed by the publisher.
ASR, alkali-silica reaction; C-S-H, calcium-silicate-hydrate; C-A-S-H, calcium-alumina-silicate-hydrate; OPC, ordinary Portland cement; SCMs, supplementary cementitious materials; SEM/EDS, scanning electron microscopy with energy dispersive spectroscopy; TAL, threshold alkali level; DEF, delayed ettringite formation.