This article was submitted to Biomechanics, a section of the journal Frontiers in Bioengineering and Biotechnology
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Autonomous vehicle technology has undergone rapid development in the last decade. However, several issues must be solved before the large-scale usage of AVs. Based on statistical data, 90% of crashes are fully or partially caused by human error (
AVs provide a great opportunity and freedom to redesign the occupant compartment, interior system, and restraint system to provide and protect occupants in various seating configurations (
These new seating configurations are prompting a new area of research in passenger safety (
It was reported that the forward collision warning system can identify impending impacts and warn the driver to take action about 1.5 s before the collision (
An impact could be detected much earlier by advanced sensors. The ability to strategically reposition the vehicle and occupant due to advanced sensors was not considered in the reviewed studies. A pre-crash emergency braking would provoke occupant movement, which could lead to an interaction with the passive safety system. Acceptance corridor was developed based on head trajectories resulting from pre-crash maneuvres (
A pre-crash maneuver will cause the occupant to be out of position and thus reduce the protection of the restraint system in case of a crash. The current focus on safety is shifted toward integrated safety systems to further enhance occupant protection. Capturing the occupant’s kinematics in a swiveled seat arrangement during the pre-crash phase is critical to define the vehicle interiors as well as the requirements of future restrain systems. This study investigated the effect of the integrated safety system on the trajectory and injury of an occupant for swiveled seating orientations. Future restraint systems and new vehicle interior layouts can be designed according to the occupant’s position in an AV during the pre-crash phase. The objectives of this study are to: a) Investigate occupant kinematics in rotated seat arrangements during the AEB stage b) Investigate occupant kinematics in various seat belt arrangements during the AEB stage c) Investigate the injury risk influenced by the integrated safety system
The interaction between an occupant and an integrated safety system was simulated using a simplified swivel seating compartment and a human body finite element (FE) model (THUMS, Version 4.0, AM50 occupant model). The effects of AEB and PPT were evaluated by simulating a pre-crash braking scenario for PPT seatbelt configuration.
The steering wheel and airbags were not included, and the occupant was only restrained by a 3-point seat belt. A deformable seat model from a production vehicle was used. The seat back angle was 22.5°. The seat track was connected to the floor through four bolts, as shown in
Frontal collision sled model setup.
Seat rotation angle definition.
The braking pulse was raised to the maximum of 1G within 300 ms and then kept constant until the end of the AEB phase at 1000 ms (
Pulse of AEB.
Force curve of pre-pretensioner.
Both pre-crash and crash phases were simulated in the same run, without restarting the simulation. The total time for the simulations was 1,200 ms, which was composed of a 1000 ms pre-crash duration and a 200 ms crash. The occupant’s kinematics response was analyzed as a function of seat rotation under the integration of AEB and PPT by extracting the head center of gravity (CG)’s pre-crash kinematics envelope.
The coordinates of the initial dummy head CG were given in a Cartesian coordinate system and were considered as the origin. The head CG deviated from the origin of coordinates in the
Relative displacement of the occupant head.
The occupant’s kinematics was studied with various seat orientations in the AEB stage. A head trajectory envelope in the AEB stage was extracted considering an active 3-point seat belt to define the occupants’ head motion space.
To investigate the effect of different integrated safety parameters on an occupant, the active seat belt pre-pretensioner delay was changed from 50 ms to 0 ms and 100 ms (
The vehicle slowed down from 38 mph to approximately 20 mph during pre-crash. A 20 mph generic frontal vehicle pulse was applied to the sled model, as shown in
Crash pulse.
Another simulation of a 20 mph crash was conducted without pre-crash. The force limits of the seat belt retractor and pretensioner were 4 kN and 90 N, respectively.
To assess the risk of injury in a crash simulation, injury criteria and risk curve recommended by NHTSA research were used in this work. The nodal data at the head CG was output to calculate brain injury (HIC and BrIC). A cross-section was created at the intervertebral disc between C1 and C2 to measure the axial load and bending moment with respect to a local coordinate system, which was used to calculate neck injury (Nij). The distance change between the sternum and T8 was measured to present chest deformation.
By simulating a pre-crash, the dynamic response of the occupant in a pre-crash was obtained and compared with the neck displacement and shoulder belt force in a volunteer test, as shown in
Neck movement during pre-crash.
Shoulder belt force during pre-crash.
The THUMS model exhibited a large fluctuation in the neck displacement, which decreased rapidly and then maintained a small fluctuation. The shoulder belt force also produced a corresponding fluctuation. In the initial phase of braking, the seat belt force was in high agreement with the volunteer response values in terms of both trend and value. In the simulation, the shoulder belt force of the active seat belt configuration still provided a large force to restrain the occupant in the late braking period.
In the case of swiveled seating arrangement, during an emergency pre-crash maneuver, the dominant motion of the occupant is a combination of translation along the vehicle’s
Occupant motion in pre-crash.
The occupant kinematics during AEB was quite different among various seating orientations, which can be divided into two phases. In phase 1, the occupant moved forward due to the deceleration to the maximum displacement of approximately 400 ms. In phase 2 (t > 400 ms), the pre-tensioned seatbelt pulled the occupant’s upper body back, as shown in
Occupant kinematics in 0°, −45° and 45° seat orientations.
The occupant motion for various seating orientations in the AEB stage could be reduced by an active seatbelt. The occupant kinematics at maximum displacement can be observed in
Top view of occupant’s maximum displacement at various seating arrangement.
The head movement trajectory can be found in
Head CG trajectories and envelope for all seating arrangement.
A head trajectory envelope in the xy-plane with the rotated seat is shown in
To investigate the effect of different integrated safety parameters on an occupant, an active seat belt pre-pretensioner delay was changed from 50 ms to 0 ms and 100 ms. The occupant movement response was compared for three configurations.
Head CG trajectories for different active seat belt delay time at ±30° seating arrangement.
The head maximum resultant xy-displacement is shown in
Head maximum displacement in different active seatbelt delay time.
Compared to the impact without pre-crash, the integrated safety system helped to reduce the potential injury in different seating positions in most cases. The comparison of injury numbers for the impacts with and without pre-crash is shown in
Comparison of injury number in impacts with and without AEB.
The HIC15 ranged from 64 to 167 in an impact without pre-crash, while the values were distributed between 12 and 55 in the case of an integrated safety system. The integrated safety system reduced HIC15 significantly, even though all the values were far below the head injury threshold of 700.
An integrated safety system reduced the brain injury criteria (BrIC) in all seating orientations. The BrIC ranged from 0.73 to 0.9 in the impacts without pre-crash, while BrIC ranged from 0.35 to 0.86 in the case of AEB. The integrated safety system reduced BrIC significantly, except for the case at −45°. In the case of a pre-crash, the highest BrIC value was obtained at the −45° and −30° seating positions, respectively. The same seat orientations led to significant differences in BrIC in impacts with pre-crash and without pre-crash.
The effect of an integrated safety system on Nij is not clear. A pre-crash reduced the Nij in most cases, except at −45° and +30° seating positions. The Nij values in an impact without AEB ranged from 0.29 to 0.59, and the Nij values in the case of AEB ranged from 0.21 to 0.45. Nij could be reduced in cases of impact when using an integrated safety system in AEB compared to the impact without AEB. However, the pre-crash increased Nij at the −45° and 30° seat orientations by 15% and 12%, respectively.
An integrated safety system could reduce chest deflection in most seating orientations. There was no obvious discrepancy in chest deflection observed for various seating orientations using AEB before an impact. The chest deflections ranged from 10.3 mm to 20.1 mm in an impact without AEB, while ranging from 9.2 mm to 17.6 mm in the case of AEB. The integrated safety system reduced chest deflections significantly when the seat orientated from −15° to +30°. The highest chest deflection happened at the 0° seat position and the lowest value was found at the −45° seat position in a no AEB impact. In the case of AEB, the corresponding seating orientations were +45° and +30°, respectively. The similar seat orientations of +45° and +30° led to a great difference in chest compression. The chest deflections were reduced for the impact with AEB compared with the impact without AEB for the 0° and ±15° seating orientations.
This study performed FE simulations to evaluate the effect of AEB and PPT seatbelts on occupant kinematics during pre-crash and the injury risks in frontal car crashes in swiveled seating positions.
To eliminate the effects of other factors, the occupants were restrained by a seatbelt, which differs from the conventional seating configuration with the restraint of an airbag and a windshield. Without restraint ahead, the occupant has longer travel space in a floor, seat, and seatbelt configuration.
The displacement of the occupant’s head (∼150 mm) was larger compared to a volunteer test (∼100 mm) at the 0° seating position (
In the constraint and interior design concept of AVs, the occupant movement affected by the pre-crash maneuver should be considered. By lowering the vehicle speed, AEB helps to avoid an impact or reduce the occupant injury risk in an unavoidable impact. While the PPT seatbelt tenses the shoulder belt in a pre-crash phase, it can reduce the forward excursion significantly and hold back the occupant to his/her initial position.
Occupant motion in a pre-crash phase can alter the initial occupant posture in a crash event and affect the kinematics and loads of the occupant during the follow-up crash event. Injury risk can be changed with the occupant out of position posture due to a pre-crash (
A PPT seatbelt was found to be effective by improving the coupling of an occupant to a seat structure. An angular dependence of occupant restraint was found in the study, as shown in
The head displacement with respect to the seating direction showed similar profiles for the PPT delay times, as shown in
Based on the passenger’s position at the end of the pre-crash in
In a crash without an integrated safety system, there is a delay and slack of the seatbelt (
The animation of the collision phase shows that the baffle influences the movement of the lower limbs. When the seat was at 0°, the lower limbs moved forward with the body, and the lower limbs retracted toward the trunk after the feet hit the baffle. When the seat was rotated, the trunk and lower limb movements appeared to be separate. The torso was relatively coherent with the seat under the seat belt restraint, while the unrestrained lower limbs still moved forward. The lower limbs were thrown around the hip joint and retracted after the feet touched the baffle.
Frontal impact simulations with 1G emergency braking deceleration and active seat belt configurations were performed to study the effect of an integrated safety system in a swiveled seating arrangement. The kinematics and injury risks following impact were also evaluated. The occupant’s head pre-crash motion envelope was generated, which can be beneficial for future restraint systems and vehicle interior design. The occupant being out of position is also important for any airbag systems design, such as an airbag mounted on the seat, deploying over the head, or from the vehicle roof. 1) The occupant in a right-rotated seat endured more shoulder engagement and exhibited a smaller head excursion. 2) The occupant’s excursion during a pre-crash could be improved by coupling a PPT seatbelt release time. 3) It was observed that a pre-crash could affect the following impact. In an unavoidable impact, an integrated safety system could reduce the injuries of an occupant in various seating orientations.
The raw data supporting the conclusion of this article will be made available by the authors, without undue reservation.
RG, and ZG conceived this research. ZL and RG performed the experiments and drafted the manuscript. ZL, RM, HH, LH were responsible for data processing, discussions and revisions. All authors contributed to the article and approved the submitted version.
This work was supported in part by the Ford Motor Company University Research Program (2018-9212R), in part by the National Natural Science Foundation of China (Grant No. 52272417), and the Natural Science Foundation of Jilin Province (Grant No. 20210101064JC).
We thank Saeed Barbat for his guidance on the study.
RG and RM were employed by Ford Motor Company.
The remaining authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.
All claims expressed in this article are solely those of the authors and do not necessarily represent those of their affiliated organizations, or those of the publisher, the editors and the reviewers. Any product that may be evaluated in this article, or claim that may be made by its manufacturer, is not guaranteed or endorsed by the publisher.